How it Works
Read the section below and watch the videos to learn more about how our OEE Solution can help your Operation.
Overall Equipment effectiveness (OEE) is a well-known measurement use to increase production output from process plants. Our OEE solution is one of the most advanced measurement techniques used for increasing asset performance and overall production. The solution combines our unique Production OEE design ‘for Fixed Plant that has been built using the theory of constraints, lean principles, and the production equation to convert a simple OEE measure into a powerful production improvement solution. The solution uses maximum sustainable production (MSP) to measure performance of groups of assets in a constraint model identifying critical losses, that if acted upon today, will increase production output tomorrow. The solution automatically connects to PLCs, data historians, lab data bases and more.
Solution Technical Snippet
Watch the Full Solution Video Now
The Solution
The OEE Solution includes scoping and verification, configuration, commissioning, training and project management. The all-inclusive approach ensures low impact on site resources.
Our OEE solution is one of the most advanced measurement techniques used for increasing asset performance and overall production. The solution combines our unique Production OEE design that has been built using the theory of constraints, lean principles, and the production equation to convert a simple OEE measure into a powerful production improvement solution. The solution uses maximum sustainable production (MSP) to measure performance of groups of assets in a constraint model identifying critical losses, that if acted upon today, will increase production output tomorrow.
The solution automatically connects to PLCs, data historians, lab data bases and more. The solution combines our OEE model and our unique Defect Elimination solution to discover the production limiting events and provide the framework to investigate, establish corrective actions, and track improvements.
Our solution is ideal for setting the benchmark of performance and maximising both asset utilization and production capability. The solution also comes with Integrated reporting that automatically compiles reports and distributes via emails. The solution also has advanced analytics capability with graphs, trends, dashboards, and pivot tables available for users.
Not all OEE models are the same. We are the only provider who incorporate the production equation complexity including grade and recovery, allowing us to accurately state metal losses. If maximising production from existing assets is something you want to achieve, then our OEE solution is the perfect fit for your team.
Software support is provided 365 days a year through the ITIL compliant serviced desk. Users can raise a ticket 24/7.
Solutions are offered in a range of languages based on a user’s profiles and preference.
Concurrent user license's is the maximum number of users who can access the solution at a given point in time. When a user logs off the license is returned to the pool ready for the next user to use.
| Optimum Software Included in this Solution | |
|---|---|
Analytics Module
The Analytics module offers an advanced analytics layer with dashboards, pivot tables, and assortment of graphs and trends that can be setup by the user for advanced visualization of important data. Data can also be extracted directly to excel. | |
InterConnect Module
The InterConnect module offers a robust and transparent automatic connection to other software systems required for use by the supporting modules. The module offers a simple visualization page that users can check the status of each automatic connection for verification that the connection is active, online and passing the required data. | |
Reporting Module
The Reports module offers an integrated reporting layer that automatically compiles reports from multiple sources and distributes via email. Reports can be set up with regards to specific formatting, logos, or templates for sites. | |
Data Portal Module
Data Portal provides a data management layer that users can administer limits, targets, thresholds, constants, and enter manual data directly into the system based on user level permission. | |
Studio Tool Module
The Studio Tool module provides users the ability to build their own reports and dashboards within the solution, and share across department, teams or just for an individual user. | |
CPEM Module
Critical Process & Equipment Management (CPEM) delivers the ability to capture and manage signals and trigger actions based on control limits. | |
Downtime Tracking Module
The Downtime Tracking module offers the ability to capture and classify downtime or slow running events across the Fixed Plant and Mobile Assets by integrating directly with source systems and allowing the users to input classification. | |
Overall Equipment Effectiveness (OEE) Module
Overall Equipment effectiveness (OEE) module is an advanced measurement module used for measuring performance and increasing overall production based on the production equation. The module manages downtime, slow running, and recovery in a process plant operation and calculation of OEE. | |
Defect Elimination Module
Defect Elimination is an advanced Module that allows root cause analysis (RCA) to be automatically triggered based on business rules. The Defect Elimination addition provides the framework to investigate loss events using an inbuilt 5Why RCA process, store photos and reports, and assign and manage corrective actions. Defect Elimination can be used as a site’s repository for all Defect Elimination investigations and corrective information. | |
Metallurgical Accounting Module
The Metallurgical Accounting module offers comprehensive metallurgical accounting and production tracking capability, that includes data validation, user-based security groups, locked periods, reprocessing using a sum of squares model, change tracking and progressive state adjustment as data moves through the levels of confidence and approval. |
Increase Production.
Make the Switch.
Our Team of Subject Matter Experts & Engineers are here to help.
Start Your Project Now!
The MPPIglobal High Level Project Process Guide is outlined in the following four steps:
Scope & Verification
We will send you a quote so we can scope, verify, and analyse important data to produce an accurate proposal for your unique operation.
Proposal Review & Approval
We will deliver a Turnkey solution proposal with costs, schedule and technical details ready for your review and approval.
Implement Solution & Train
We will configure, test and commission your solutions and provide comprehensive training at go-live for your team.
Transition into Support
After go-live, we will transition your solution into our ITIL compliant service desk for hyper-care support, followed by business as usual 365 support.
Scope & Verification
We will send you a quote so we can scope, verify, and analyse important data to produce an accurate proposal for your unique operation.
Proposal Review & Approval
We will deliver a Turnkey solution proposal with costs, schedule and technical details ready for your review and approval.
Implement Solution & Train
We will configure, test and commission your solutions and provide comprehensive training at go-live for your team.
Transition into Support
After go-live, we will transition your solution into our ITIL compliant service desk for hyper-care support, followed by business as usual 365 support.
Offices
Brisbane Office
- 34 Cleveland Street, Greenslopes, 4120. Brisbane, Australia.
- info@mppiglobal.com
Vancouver Office
- 1383 W. 8th Avenue Vancouver, British Columbia, Canada V6H 3W4
- info@mppiglobal.com